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Dongguan GangXin Machinery Co., Ltd.
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0769-89167095
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Mr' Yang 13006848860
GangXin International Trade
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Home>>Slitting the digital directionAs information technology continues to evolve, digital technology in different fields are playing an increasingly important role. The same is true in the packaging industry. Domestic Film Slitter technology through continuous improvement, in terms of speed, wide, control and other aspects of comprehensive performance significantly exceeded, digitization has also become an important direction for the development of domestic slitter.
Many packaging material before being used in packaged goods, often after slitting - printing (or coating) - Composite - slitting process several times, but each time cutting slitting process in different ways, the common slitting ways: (1) cutting, cut the last procedure reserved for craft edge material, used for composite film materials processing; (2) clipped the wide roll cut into narrow Size multi-volume materials ; (3) sub-volume, Large diameter material will be divided into several small roll diameter roll material, the equivalent of rewinding and so on. These methods are sometimes mixed use, regardless of the kind of process, the material after cutting should reach the appropriate technical indicators: size requirements (refer slitting width and length dimensions of materials, etc.) and quality requirements (sheet flatness, surface quality, etc.).
Manufacture and purchase of eligible cutting equipment not only to meet these specifications, you must also consider the following two factors: operational efficiency, including equipment, working speed, stability and ease of machine operation, etc.; economic performance, refers to devices Material scope of application, processing limit size, as well as the price of equipment, and energy consumption.
With the continuous development of packaging technology and packaging grades improve, the packaged goods on the packaging material performance requirements have become increasingly prominent, there have been many materials with special properties, such as having a shading effect and high quality requirements of the aluminized surface, extending rate larger CPP film, having barrier properties of multi-material composite film. The continuous application of new materials, and promote the rapid development of the flexible packaging market. Market demand, as well as the development of special applications, the packaging material cut the increasingly high demand for cutting equipment requirements are more demanding. Other hand, with automated packaging equipment in the packaging industry in the gradual promotion, such as food packaging, cigarette packaging, etc. These automatic packaging machine after cutting quality of the material requires very picky, which gives slitter to the high-grade high-precision control brought a broad space for development.
Previously used for domestic enterprises precision, high speed slitting mainly for foreign monopoly of a few manufacturers. Slitter on domestic developments in the industry have such a vivid metaphor: Early cutting machine structure is simple, the speed at 100m/min around and winding mechanical friction mode to manual control, people metaphor as "Phone machine "; later after some transformation, rewinding, etc. with the clutch control, single motor control traction and rewinding speed 200m/min below is called" simulation machine "; since new automatic high-speed cutting machine, the use of digital automatic control, the speed more than 300m/min, as in the field of modern communications "digital machines."
With the technological capabilities of domestic enterprises to enhance, different manufacturers have introduced high-speed digital control cutting machine. Here are a few domestic manufacturers of high-speed digital control cutting machine, slitting glimpse of domestic technology, the latest progress.
New concept of intelligent slitting
Hangzhou Dahua Industrial Technology Co. earlier this year for the flexible packaging industry has developed a tailor-made products for mainstream users - prodigy Ⅱ slitter. Prodigy Ⅱ flexible Slitting Machine, Slitter lessons of the past Dahua many advantages. It uses the center rewinding methods and the latest digital control and drive technology, stable working speed of 300 to 400 m / min, unwinding diameter of 800 mm, winding diameter of 500 mm, width 30 mm minimum rewinding. In addition, specially designed for the machine which then film sets, scrap processing systems, cutter conversion systems are distinctive, more matching program, to meet more customers' specific requirements. Interactive digital control system makes the operation more convenient. Which cutting machine can cut PE, PP, PVC and PET film, paper and composite membranes. The whole design at a high speed, high efficiency, high precision and high reliability as the basic requirements, so that customers really appreciate the high-quality, affordable prices, cost-effective high performance cutting machine.
Dahua Industrial through continuous innovation has developed a series of digital cutting machine, bully, Europe God, Prodigy Ⅱ series of slitter is being applied more and more users. In the digital cutting machine technology, based on a few days ago, Dahua Industrial also introduced a new concept - intelligent high-speed cutting machine, more perfect, more practical, more powerful generation slitter.
Intelligent High Speed Slitter Slitter continuation of the previous Dahua all the advantages of high speed, high efficiency, high reliability, based on the expert adds significantly cut features, including: technology expert functions, operations specialist functions and after-sales Services Specialist functions. Smart Slitter Slitter operation to solve complex problems upscale, intelligent introduction to make this new generation slitter performance more perfect.
Process Expert Functions: Dahua Industrial R & D personnel film industry experience to make this function can be achieved by optimizing the parameters to achieve slitting a key place. In short, like the fool the camera, do not have the skills of professional photographers who can shoot clear photos. It makes the operation easy to get started, so people who are not familiar with the material can be a good finish cut, cut out the quality intact membranes. Also, keep the user-set parameter mode.
Operation Expert Functions: This function gives the machine a spirit, has experienced operator can set parameters to meet the special slitting some companies need to achieve a human-machine interactive screen, the operator and the slitter to communicate effectively, greatly reducing errors , essentially reduce the error rate, allowing the operator methodically, like a remote expert on the side. Service functions: Dahua Industrial through a series of measures to achieve this function, accurate display malfunction, easy maintenance and repairs to make the machine high efficiency operation. There are easy to operate intelligent high speed slitting, slitting, high quality, efficiency and so on. Dahua Industrial has completed the technical upgrading, and the needs of customers in the past Dahua Slitter upgrade services. High-speed cutting technology
Traditional high-speed slitter means more speed 300m/min, the domestic use of more high-speed slitting speed 300-400m/min between Wuxi City, the Association China Printing Machinery manufacturing GFQ Series Automatic High Speed Slitting cutting machine speeds up to 500m/min. The model set machine, electricity, light, gas integration, with high speed (up to 200-500m/min), complete specifications (600-2200mm), versatile (film, paper, aluminum materials, etc.), high accuracy (digital automatic control) and other notable features in one.
The aircraft's electrical system consists of the entire computer PLC centralized control, with man-machine interface system (can be man-machine dialogue, according to the technical requirements set slitting slitting parameters and working status display and monitoring, etc.), PLC uses the Japanese Mitsubishi programmable control that combines AD, DA operating status control, high performance pulse generator based on a detection result with the set parameters and roll diameter changes, and automatically controlled by suction taper tension; drive traction with the main part of the winding respectively two vector control function of the Japanese Yaskawa inverter direct control torque, winding components imported inflatable shaft, clutch, combined with adjustable pressure finale structure, to achieve high-end slitters digital automatic control. Unwinding in part by Japan's Mitsubishi automatic tension control system, automatic optical correction Bridge system, hydraulic lifting mechanism and other components. Loading volume structure without shaft clamping means, combined with hydraulic lifting mechanism, easy handling, saving time, reducing the labor intensity. Slitter blade and circular blade with flat two structures, mainly electrical, pneumatic, standard parts are imported brand-name products, stable performance, reliable. Price of the machine is only the level of the same file and imported equipment 1/3-1/5, high cost performance. Wuxi City, the Association China Printing Machinery manufacturing fully automatic high speed slitting technical performance has reached and in some respects than the international advanced level of similar products. The company through continuous research and development, in addition to increased operating speeds from 300m/min to 500m/min, the basic dimensions of the machine specification has been extended from 1300mm to 600mm from the small size of computer paper cut to 2200mm of broadloom material cut.
Domestic R & D speed automatic cutting machine manufacturers, there are many, technology and reliability is also rising. The application of digital technology is becoming the development of high-speed automatic slitter typical characteristics.